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Miba
buttons are produced using a
patented “sprinkling technique”,
and compacted powder metallurgy.
Metal powder is first sprinkled
and compacted directly on the
steel backing plate using
precision tools and high
pressure. This procedure helps
to assure a 100% sintered bond.
The sintering is then carried
out in furnaces at temperatures
up to 2400 degrees Fahrenheit.
The powders fuse together
(sinter) into a solid material,
matching the desired load. A
final “coining” operation, which
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color-coding and testing,
ensures exact material density,
thickness consistency, and
precise centering on the backing
plate. |
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Unlike other manufacturers that rely on
large amounts of low-cost iron as a
“filler” material, Miba relies on a
bronze-based material while adding only
small amounts of iron to act as a
hardening agent. Buttons that use a
higher content of bronze, versus iron,
are more expensive to produce. However,
higher levels of wear resulting from the
use of iron buttons prematurely destroys
cores and cost substantially more in the
long run, resulting in the need to
purchase replacement plates and carriers
more often. Recent tests by one of the
world’s largest clutch manufacturers
illustrate the difference. They show
that the number of buttons used, per
carrier, can be reduced due to Miba’s
superior MUE performance in low torque
capacity applications, and in
applications that create temperatures up
to 500 degrees Celsius. Based on these
findings, and those of the numerous
other O.E. clutch manufacturers, it’s
easy to understand why O.E. engineers
are convinced that the upfront
investment in Miba buttons is a cost
effective business decision. |
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View the Miba
Button Catalog |
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