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Approximately 70% of clutch pedal travel is needed to disengage the clutch. The remainder is necessary only to
engage the clutch brake. When the clutch pedal is fully depressed, the fork squeezes the release bearing against
the clutch brake, forcing the clutch brake against the transmission bearing retainer cap. It’s this contact that
stops or slows the rotation of the input shaft.
We offer three styles of clutch brakes. The following details are useful in determining which
style is better suited to the vehicle’s specific operating conditions and repair requirements.
1-Piece Clutch Brake: The AMS 1-piece style provides a long service lift due to its thicker-than-stock
steel carrier plate and beefier tangs. It is a cost-effective and easy-to-install option when the transmission has already
been removed. This 1-piece style has been discontinued in OEM applications and can only be removed with the transmission
removed or by cutting it off of the input shaft.
2-Piece Hinged Clutch Brake: This unique hinged style features a locking system that is superior
to competitive designs, because it ensures a stable and positive joint that will not fail under the heaviest torque loads.
It is suited for service applications, can be easily installed without removing the transmission and is available in three
thicknesses.
Torque Limiting Clutch Brake: This is the current OEM style unit that is recommended for all severe
duty applications. It features a hub, and self-contained Belleville washers that are designed to slip after approximately
12 lb. ft. of torque. This provides smoother engagement, and protects the brake from overloading or tang breakage resulting
from driver abuse. It is a 1-piece design that can only be installed with the transmission removed. It is available in
several thicknesses.
Note: Resurfacing a flywheel moves the installed clutch further away from the transmission.
Therefore, a thicker clutch brake is required in order to maximize the full adjustment capacity of the clutch.
To determine if a thicker clutch brake is needed, place a straight-edge across the engine housing flange and
measure to the flywheel friction surface (*Dimension A) (don’t include the straight-edge thickness). Refer to
the chart below to determine the appropriate clutch brake style and thickness.
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1-Piece Clutch Brake |
2-Piece Hinged Clutch Brake |
Torque Limiting Clutch Brake |
AMS Number |
Style |
Spline Size |
Clutch Brake Thickness |
* Dimension A |
CB175-1 |
1-Piece |
1.75” x 10T |
0.39” |
2.50” - 2.57” |
CB200-1 |
1-Piece |
2.00” x 10T |
0.39” |
2.50” - 2.57” |
CB175-1H |
2-Piece Hinged |
1.75” x 10T |
0.39” |
2.50” - 2.57” |
CB175-2H |
2-Piece Hinged |
1.75” x 10T |
0.45” |
2.58” - 2.66” |
CB175-3H |
2-Piece Hinged |
1.75” x 10T |
0.50” |
2.67” - 2.73” |
CB200-1H |
2-Piece Hinged |
2.00” x 10T |
0.39” |
2.50” - 2.57” |
CB200-2H |
2-Piece Hinged |
2.00” x 10T |
0.45” |
2.58” - 2.66” |
CB200-3H |
2-Piece Hinged |
2.00” x 10T |
0.50” |
2.67” - 2.73” |
CB175-1TL |
Torque Limiting |
1.75” x 10T |
0.39” |
2.50” - 2.57” |
CB175-3TL |
Torque Limiting |
1.75” x 10T |
0.50” |
2.67” - 2.73” |
CB200-1TL |
Torque Limiting |
2.00” x 10T |
0.39” |
2.50” - 2.57” |
CB200-2TL |
Torque Limiting |
2.00” x 10T |
0.45” |
2.58” - 2.66” |
CB200-3TL |
Torque Limiting |
2.00” x 10T |
0.50” |
2.67” - 2.73” |
- LIPE™ clutches do not require an oversized (thicker) clutch brake because they compensate for wear by adjusting the release bearing relative to the clutch brake.
- Installing a new flywheel eliminates the need for a thicker clutch brake.
- Replace the flywheel if the distance from the flywheel friction surface to the top of the crankshaft bolts is less than .3125”.
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